Some one time methods:
Some mold making ideas:
And some videos about using those molds:
Here are the vacuum bagging steps again. In the video they vacuum bagged it twice; once before the honeycomp was laid and second time with all layers.
- 0 - Mold (see separate videos for mold making)
- 1 - 4 layers carbon
- 1.1 - 0 layer
- 1.2 - 45 layer
- 1.3 - 45 layer
- 1.4 - 0 layer
- 2 - peel-ply
- 3 - breather/bleeder
- 4 - bagging film + vacuum
- 5 - honeycomp
- 6 - 3 layers carbon
- 6.1 - 0 layer
- 6.2 - 45 layer
- 6.3 - 0 layer
- 7 - peel-ply
- 8 - breather/bleeder
- 9 - bagging film + vacuum
The following video from the same source is also very informative (in 8 parts).
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